May15, Final Design for the Head of my Scarecrow(Subtractive)

  1. I've finally decided to make the head of my Scarecrow in Hexagonal shape.
  2. I designed using Fusion 360.The Parameters I used.
  3. Traces
  4. I used two Hexagonal shape with joints. Then six rectangle with joints like shown below. Used parametric design.Used Fillet in the whole provided for LDR.
  5. Traces
  6. I cut the design in Laser cutter machine, first for trial I used cardboard to cut out the pieces. I'll be cutting the actual one in Ply board. The fit for all the input and output design was Okay.
  7. Traces Traces Traces
  8. Finally got the plyboard and I cut my design and this is how it turned out.
  9. Traces Traces

    Designed and 3D printed the cover for LDR sensor(Additive)

    1. Since the LDR sensor I had seemed open and fragile, I designed to design a cover so that it doesn't get damaged while placing the LDR in the Housing/Head.
    2. These are the Parameters I used.
    3. Traces
    4. I used filets,combined and cut through functions.Here is a short clip of how I designed.
    5. This is how the final design turned out.
    6. Traces
    7. I used prusa slicer to convert the design to g-code which is read by the 3D printer.
    8. Traces
    9. It took me 4 mins to print the design. It turned out great, fit perfectly.
    10. Traces

    Designed A Tripod as the Body.

    1. I'm going to put the housing/head of the scarecrow on the the tripod so that where ever it will be placed, it can be stable.
    2. This is the parameters that I used.
    3. Traces
    4. This is the design I made.
    5. Traces Traces
    6. I'll be cutting the design using the Shopbot. Since this whole week the shopbot wasn't free, I couldn't cut the my tripod. I'd be using leftover wood pieces in our lab.

    Designed A LED Lamp to be placed on the Head

    1. For designing this, I learnt about a website called Lithoplanemaker from Rinchhen and designed the LED lamp with a Tiger image popping up
    2. A Lithoplane maker is a tool or software that allows you to create lithoplanes, which are 3D printed objects that use light and shadow to create a detailed image.
    3. Traces Traces
  10. The 2nd image shown above is the 3D printed LED lamp which turned out perfectly.
  11. Designed and 3D printed casing of Electronic Components.

    1. Designed a casing for the relay, battery, dfplayer and the final board in the Autodesk Fusion 360.
    2. Traces

    Designing Logo for My Final Project using Inkscape

    Modelling the Scarecrow Head with Fusion 360

    I designed the head of my Scarecrow using Fusion 360 for my final project.

    1. First clicked on the new component and renamed the component.This will help keep the files organized and easier to manage.
    2. Traces
    3. For most Fusion 360 workflows, we'll have to start by creating a 2D sketch that is turned into a 3D body. I started new 2D sketches with the "Create Sketch" feature located in the toolbar or the Create Menu.
    4. Traces
    5. We are then prompted to select one of the origin planes. These origin planes correspond to our X,Y and Z axis.In this case i selected the bottom XY origin plane.
    6. Traces
    7. We'll see that our view is automatically reoriented to look directly at the sketch. We will now see a Sketch tab in the toolbar. The sketch tools are contextual and will only appear while in an active sketch environment.

    8. Traces
    9. Before I started sketching, First I set the Parameters by choosing the "Change Parameters" from the tool barr.
    10. Traces
    11. To create the Parameter, click on the "User Parameter" and start naming the parameter and giving dimensions.
    12. Traces
    13. Shown below is the Parameter that i decided to use. Setting parameters make designing much easier.
    14. Traces
    15. After setting parameters, I started sketching by choosing the rectangle tool. Then gave the dimensions using Parameters.
    16. Traces
    17. Then I drew a line in the centre for reference to draw the dovetail joint.
    18. Traces
    19. Then used the "Line" tool to draw the dovetail. Assigned the dimensions of the dovetail by using the parameter
    20. After that needed to duplicate the dovetail so used the "Rectangle Pattern".
    21. Traces
    22. To make my design comfortable and easier to work with, I set a formula for duplicating the dovetail.
    23. Traces
    24. After duplicating the dovetail, I click on "finish sketch". Then used the "Extrude" command to see the 3D sketch.
    25. Traces
    26. Needed the dovetail in the other side of the plane. To do so used the "Mirror" tool.
    27. Traces
    28. Then used the "Extrude" tool on the other side of the dovetail too.
    29. Traces
    30. Now for the Pin board, I went back to the Sketch and drew a line.
    31. Traces
    32. Then I used the "extrude" command for the Pin board and used parameters to give the dimensions.
    33. Traces
    34. Used the "Combine" tool to get the joints in the pin board.
    35. Traces
    36. Then I used the "Joint" tool to get the other plane of the Pin board.
    37. Traces
    38. Did the same for the Dovetail Board. Hence I could achieve the 4 sides of the Box.
    39. Traces

    Design Files

  12. LDR Cover
  13. Tripod Stand
  14. Head of my Scarecrow